Staircase Installation Help and Tips

Staircase Installation Help and Tips

We have taken the most common asked questions over time about how to install certain products and included them on these pages.

1. How do I attach the handrail to the fittings and newel posts?
Fittings include rail bolts which are a 3-1/2” hanger bolt with nut and washer. Measuring 3/4” up from the bottom of the fitting or rail, drill a 1/4” hold to receive the wood-threaded end of the rail bolt. Leave the railbolt extended at least 1-1/2” from the fitting or handrail. Measuring in 1-1/2” from the receiving end, drill a 1” hole about 1-1/2” deep in the handrail. Again, from the edge of the handrail, measure up center 3/4” and drill at least a 7/16” hole on the receiving piece through to the 1” hole. The rail and fitting are then glued, aligned and, using a 1/2” closed wrench or 2900W railbolt wrench, nut and washer the two pieces together. Finish with a 1” flush plug included with your fitting.

railbolt-installation.jpgrail-to-newel.jpg

2. I am attaching my rail to a wall with a rosette and the railbolt isn’t long enough to make a secure connection.
Simply use the 3000-5 5” rail bolt which are used with rosettes and by some for newel-to-floor connections.

3. How do I attach the handrail to the newel post?
The strongest connection is made with the rail bolt using the same directions as outlined above. Another option is to use hex head lag or wood screws by pre-drilling through the newel post and lagging to the newel (for guardrail/balcony runs) or drilling a 1” hole under the handrail and toenail screwing a lag or screw into the newel post. The 3301 rail and post fastening kit can provide this installation. The rail-to-post fastener kit are one of the available accessories available for this type of installation.
                                                               3301-ap1.jpg                  Attaching handrail to newel Post

4. I am bending my own handrail. What glue is recommended?
The best results come from using Weldwood’s plastic resin glue. This comes in a 12 oz plastic jar as a brown powder form in which one simply adds water until it is thick and soupy. This is a slow drying glue which gives the woodworker time to make his bend and do it without a rush to bend before drying. Weldwood’s plastic resin glue is easy to sand once dried and works well with all stain and finishes. The other plus is that bending rails do not have the “spring back” factor happen as drastically as with the typical white wood glues. Weldwood’s plastic resin glue can be found at any Ace True Value Hardware store.

5. How many wall brackets should I use in a wall rail and is there any guidelines on installing a wall rail?
It is recommended or required in some code jurisdictions that wall rail brackets should be installed every 48” on center average. For an 8-foot long wall rail that translates into three wall rail brackets: one at each end and one at center. For a visual aid of a home owner installing a wall mounted handrail click here for a visual link: SMA Visual Interpretations

6. What is the correct way to layout balusters?
Balusters must be installed so that a 4” sphere cannot pass through. For Iron balusters, the maximum “safe” layout pattern would be 4-1/4” on center. 1-1/4” wood balusters can be laid out at 4-5/8” on center maximum, or 4-1/2” on center (wider for S4S). 1-3/4” wood balusters can be laid out at 4-7/8” on center maximum, or 4-3/4” on center (wider for S4S). Open treads would require that one install three balusters per tread average.

7. How do I install boxed newels with the attached mounting block?
The mounting blocks were added in mid-2005 to aid in installation (except the Holmes series). The blocks can be rail-bolted to the floor, sure-tites can be used, or toe-nailing with hex head lag screws. Once the blocks are installed, the box newel can be cut to height and glue/nailed or screwed to the block.


8. Wall Cap Ideas (Cadd Drawings)
Periodically we get calls requesting curb wall (pony wall or knee wall) cap details. Here are some drawings we’ve done over the years for architects in .pdf files for download.

Link

Wall CapWall CapWall CapWall CapWall Cap 


Using the Rise, Run, and Angle tables.
When choosing the geometry of your stair the unit rise and unit run, referred to as tread depth in the building codes, should always be proportioned to the human stride. Residential stairs should ascend at an angle or pitch between 20 and 38 degrees to assure the most comfortable walk for the age range and abilities of persons occupying homes.

The rule of proportion that best suits residential stairs is:
The sum of two riser heights plus the run or depth of one tread should equal between 23-5/8” and 25-5/8”.

Once you have determined the possible rise and run options from the tables check them in this simple formula and look up the angle in the angle table to make sure it is between 20 and 38 degrees.

Determining the geometry should always be done as part of the design process prior to construction. Your designer should be able to give you this information in advance for you to do comparative walking tests on any number of existing stairways to decide what is most comfortable and meets the design criteria for your home. However in existing buildings the designer is limited to the space that can be made available for the stairway. In either case the geometry of stairs is regulated by the building codes and you should consult with your local building official. The new model code standard developed and published by the International Code Council recognizes 7-3/4” as the maximum rise and 10” as the minimum run or tread depth.
To learn more about measuring rise and run in accordance with the building code please refer to our Visual Interpretations found on the codes & standards page of the Stairway Manufacturers’ Association web site.

Rise-Run Stair Angle Chart
angle-chart-rise-run.jpg
Riser Chart
Rise Chart
Tread Chart
Tread Chart